On October 21, "Concentrate on Quality and Intelligence-Achieve WE Come" MESNAC 2020 new product and new technology conference was held in Qingdao. Fan Rende, honorary chairman of China Rubber Industry Association, Zhou Yi, deputy secretary-general of China Chemical Equipment Association, He Ning, chairman of MESNA Co., Ltd. and other leaders and guests from the national rubber industry attended.
He Ning, Chairman of MESNAC, said in the opening speech that MESNAC has made remarkable achievements in product quality improvement and intelligent technology application in recent years. MESNAC's products cover 80% of the equipment in the entire tire production process, and can provide product-level, workshop-level, and factory-level solutions according to the needs of global customers. In recent years, MESNAC has continuously explored, innovated and practiced in smart manufacturing, aiming to help industrial enterprises simplify management, improve quality, reduce costs and increase efficiency, and make higher-quality rubber and tire products.
Guan Bingzheng, President of MESNAC, made a speech and pointed out that the products and technology platform released today are the unremitting efforts of MESNAC's dedicated service to global customers; It is also the best testimony of MESNAC's focus on the rubber industry; And a solemn commitment to promote the rubber industry to a new height in the world. In the future, MESNAC will continue to adhere to platform-based, quality-centered, innovation-led, and continue to provide rubber industry customers with the best smart manufacturing solutions from single machine to overall solutions, achieving customers, achieving MESNAC, and achieving the future!
At this press conference, MESNAC grandly launched three smart technology platforms and three smart equipment:
1. MESNAC's R&D platform for ROC tire building machine
The platform is a product development acquisition center centered on customer needs, took standardization and modularization as the approach, and supported by product platforms, technology platforms and test platforms. It can realize fast and stable customized equipment according to tire technology, so as to provide customers with the best tire building system.
2. Mixed reality (MR) smart application platform for MESNAC's tire building machine
MR mixed reality technology is an information technology based on wearable devices. Through the application of operation, maintenance guides and remote maintenance functions on tire building machines, it can reduce dependence on skilled individuals and shorten the growth cycle of new employees. Improve quality, improve efficiency and reduce costs in general. This platform will also be quickly promoted to all product lines of MESNAC.
3. Big data smart application platform for MESNAC's rubber equipment
This is a platform that integrates data analysis, modeling, mining and forecasting. The platform uses multiple traditional data mining algorithms and machine learning algorithms such as DNN for modeling and evaluation, and derives a green tire quality correlation analysis model, and establishes the relationship between the shapped green tire data and the dynamic balance uniformity test data , so as to make the tire building equipment has a quality prediction function.
4. O-PRO OTR tire building machine
O-PRO OTR tire building machine is the series machines launched after TPRO-S, and is also the third generation OTR tire building machine independently developed based on the ROC tire building machine technology platform. This machine focuses on the diversified customization needs of 20-25" small and medium-sized OTR (engineered tires, heavy truck tires, military tires, wide base tires, etc.), breaking through key technologies such as green tire positioning and tread winding, and improving shapding efficiency 50%.
5. BC-6 small angle steel cord cutting machine
BC-6 small angle steel cord cutting machine is MESNAC's sixth generation small angle cutting product. This machine overcomes the cutting host vibration and noise reduction technology, which can greatly improve the cutting stability. The new joint is equipped with synchronous correction and closed-loop control technology to ensure stable and reliable joint quality. It The breaks through 24 pcs/min productiong efficiency, and achieves multiple automation technologies such as one-key change specifications greatly shorten the downtime, and the shift production reaches 24,000 meters; the original intelligent technology such as blade free-adjustment, quality inspection and closed-loop control makes the equipment simple and easy to use.
6. AT-3 all-steel apex production line
The AT-3 TBR apex production line is the third-generation TBR apex product of MESNAC. After 6 years of process improvement and technological precipitation, it has launched a new product with disruptive innovation focus on the pain points and difficulties of 23 customer sites. AT-3 gathers" three highs and one low" product features that is high-quality, high-efficiency, high-intelligence and low operating cost . It has 44 patented technologies and stable joints, with the annual production capacity has increased from 1 million sets to 1.4 million sets.
There is another highlight of the new product launch was the revelation of the MESNAC's "Achievement Plan".
This is the first time for MESNAC to disclose development plan of tire building machines. In 2001, MESNAC established a tire building machine R&D team; in 2009, it launched the "Ten-Year tire building machine R&D Program", which was the embryonic form of the "Achievement Plan". Then MESNAC accelerated its global layout of tire building machine. MERTC, Beijing Jingye Machinery , U.S. WYKO company, MARTC... successively joined the global layout of tire building macbine; in 2014, MESNAC officially released the "Achievement Plan" of tire building machine business within the company, and clearly stated that "giving priority to the development of tire building machines", tire building business speeded up again, PS2A and P- Star products such as PRO2 PCR and TPRO-S TBR tire building machine have been launched in succession ...In the future, MESNAC will continue to focus on enriching the tire building product line, improving product quality and intelligence, and strive to win the world champion of single product of tire building machine within three to five years.
