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XJN-X2800 OTR Radial Tire Inner-liner Production Line

Posted: 2011-6-15 8:30:11

 

 Application:
This production line is one of the crucial equipment for OTR radial tire production. It mainly produces inner-liner for different sizes of OTR radial tire.

 Performance:
According to technological requirements, the production line extrudes rubber sheets applied to inner-liner by cool feeding pin type extruder. The supply conveyor and lying conveyor provide rubber uniformly to the extruder and extruded by up-side and middle rolls, then it goes into middle and down-side rolls directly to get the smooth appearance and compact sheets, after that, by cooling, cutting and double positions windup device to wind-up and center the rubber sheets. The maximum width of rubber sheets produced by this production line is 2500mm.
 
Equipment Features:
1、 Wide range of sheets width.
2、 Windup length can be set up to realize sheets cutting automatically. 
3、 Adopting distributive I/0, fast communication speed, stable and reliable operation of control system.
4、 With man-machine conversation operation interface to realize parameters setting, procedure parameters recording, alarm prompt, device movement control, etc.
 
Host Computer System:
The production line adopts Siemens S7-300 as central control system, and using POFIBUS-DP net of distributive I/0 to make data communication. By using MPI bus line, the control system intercommunicates with host computer software. The host computer provides monitor screen of the production line, it can set and modify production parameters to show the whole machine’s working condition. The production line adopts intelligent instrument to realize temperature control, and keeps the temperature of the relevant parts steadily to be controlled within the range of technological requirements during the production process.
 
Technological Parameters

               Items
Parameters
Equipment Performance Parameters
m/min Production speed
3~15m/min
Temperature of extrude rubber
≤115℃
Accuracy of component width
±2mm
Accuracy of component thickness
±0.1mm
Centering accuracy of windup
±2mm
Windup temperature
≤room temperature +5℃
Products Technical Parameters
Width of a rubber sheet
600~2500mm
Thickness of a rubber sheet
1.5~6mm

 

 

 
feeding conveyor


XJD20 16D cool feeding pin type extruder


XY-3F2008 extruder


cooling device


transverse cutting device


double positions windup device1


host computer