Energy-saving and Environment-protective Technology
Introduction
MESNAC imports the mature technology and experience in solar energy, air-conditioner, lighting, geothermy, ventilation, electricity power, water resources circulation and construction to tire manufacture. It provides solutions for tire enterprises in air power-saving, electricity power-saving, curing-saving, energy system optimization, tire equipment energy-saving construction and other natural resources utility. It can realize energy info monitor and management to real time monitor, manage and analyze the air, water, electricity and steam. It greatly reduces the energy cost and improves enterprise competitive power.
1.Pneumatic Energy-saving Technology
This technology optimizes and improves tire production equipment and production system by modifying the output pressure of air compressor, improving its running condition, adjusting the air pressure supply and optimizing the conveying process, etc. It realizes 10%-25% energy-saving of pneumatic system. It provides customers with technical output, technical training, new project demonstration and energy-saving diagnosis.
2.Electricity Energy-saving Technology and Equipment
It adopts electric-power electronic installation to harmonic wave compensation, improves the harmonic wave of big size equipment such as tire mixer and open mill, etc. It strengthens the stability of power system, eliminates flicker interference, enhances power factor, product quality and running performance. It saves electric power of 2%-4%, which effectively reduces enterprise cost and improves economic benefit.
3.Tire Nitrogen Curing Technology
This technology is to change hot water curing into nitrogen curing by rebuilding the deoxidation power system and improving tire curing process, which can reduce the cost of 50% compared to the traditional curing process. Presently, MESNAC can provide not only the complete nitrogen curing machine system but also machine and technology reconstruction based on traditional process. By adopting this curing process, 80% steam can be saved and bladder lifespan can be double extended. Tire cured by this process do not need water cooling so as to reduce curing time 25%.
4.Tire Temperature-adjusting Curing Technology
This technology can adjust the tire curing process to reduce steam consumption of 35% during tire during and save water circulation consumption. Compared to same productivity, it can save power of 30%. This technology can be easily implemented without further investment in machines or production shut-down. It turns out obviously beneficial.
5.Energy System Optimization & Energy-saving Technology
Its main projects include steam recycling generated during condensation water and hot water discharging with recycling rate of 80% and heating and refrigeration steam saving of 60%; residual heat refrigeration and surface water refrigeration to reduce air-conditioner refrigeration power-saving 50%; cooling water system reconstruction to save water circulation consumption 50%; heating and air-conditioner system improvement to save heating steam 50%.
6.Tire Equipment Energy-saving Rebuilding
MESNAC provides energy-saving rebuilding service for tire equipment, such as rebuilding pneumatic installation into hydraulic installation, wind motor water pump changing into frequency conversion control technology. MESNAC can assist tire enterprise to optimize machine structure and choose pneumatic components. By the above methods, MESNAC can help tire enterprise to save energy about 5%.
